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above: a view of an automatic indexing feeder to punch box section used for jack legs fitted on mobile buildings. Control is via an electrical control cabinet linked to a pneumatic logic
circuit. The 70mm square pre-cut lengths of box section of 2,5 metres length, are loaded into the machine to a dead stop start at the other end of the machine.
When the machine auto button is actuated, the first pair of holes are punched through the top wall of 3,5mm mild steel thickness. The control system
cycle activates the dead stop on a fixed index cycle ready for the next blow to produce the next two punched holes.
At this point the auto-indexer
pilot probe engages the hole punched in the first blow and indexes the tube forward to the next position ready to punch the next two holes. The cycles continue for a fixed number of indexes until the tube emerges from the machine to its load start position - fully punched.
The tube is then rotated through 180 degrees and reloaded into the machine to repeat the blows on the opposite side of the tube. Because of the variation in the manufacturing tolerances of this type of
box section/tube, it is important to make an early decision about the size of the mandrel die and holder. Plug gauges are necessary to check the tubes before punching and the ends need to be deburred.
The mandrel can also be the expanding type which is operated in sequence with the auto system to provide a ‘jack foot’ so that the tube will slide over the mandrel/die easily and then
‘expand’ to suit the walls of the inside of the tube.
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